KOTT OGS-90

In so many ways this is truly the motorcycle that inspired me to pursue restoration and modification of vintage motorcycles! This 1966 Honda S-90 belonged to my Grandfather. It was hidden under a tarp in his backyard in Palmdale California for decades. By my late teens I’d taken an interest in the little machine in hopes to get it running and ride it around a bit. I was able, along with my father, to get the bike moderately restored. My Grandfather seemed proud of the occasion as the bike had been essentially in his possession for half of his life. I felt a sense of approval which really inspired me to pursue additional restoration projects.

That was twenty five years and hundreds of projects ago now at this point! This little machine has been with me since the start,  and is presently on display at the Bike Shed in Downtown Los Angeles.

Seahawk

This is one of the latest CB 550 projects that I’ve recently completed. Built for a customer in the Seattle area, I’ve appropriately named the bike the “Seahawk”. 

Henry Ford was quoted as saying the “You could get his model T Ford in any color as long as that color was black”. Though I depart from this belief in regards to a motorcycle, I don’t stray too far from this simplistic design philosophy. I love simplicity almost to a fault, but my commitment to allowing my customers to be involved in the creative process of their own machine leads to collaborative projects like the “Seahawk”. After my initial conversation with this particular client I couldn’t quite see the palette of colors he’d suggested blending together. The suggested design and color influence stemming from pictures of vintage Italian scooters further deepened the chasm in my mind. The request to incorporate a mid sixties Ducati headlight bucket lent itself even more toward a vintage Italian theme. After an initial struggle, I honestly could not have foreseen a more congruent and amazing result in the finished product! Once the seat was constructed and the gas tank and front fender were modified and fitted, design inclinations came very easily. The timelessness of the antique pastel finishes against the warmth of the nickel plated components created a truly one of a kind machine. Further proving that two sets of eyes are better than one when it comes to creating a unique and timeless motorcycle, Kott strives to prioritize the customer during every build.

1968 Honda CL77 305 scrambler

I really never started building motorcycles for the sake of restoration. Most vintage bikes are in such disarray that they simply need to be rebuilt and modified in that a majority of parts are damaged or missing. Rarely does a bike come to the shop that has enough of its original bones that a true restoration is the appropriate course of action.

 My typical modus operandi is to seek out improvements that can be made mechanically and aesthetically to alter a machine from its original form. This particular bike however, a 1968 Honda CL77 305 scrambler, really just needed a resurgence from the the grips of entropic decline. The overall stance of the bike is reminiscent of a 1960’s Southern California beach scene with the high swept back bars and Ferrari red paint scheme. The upswept exhaust, heat shields and glistening chrome also hearken back to the heyday of Honda’s dominance in the small capacity machines of that era. With a few artistic liberties taken with color variations, this bike is another example of what can be achieved at Kott Motorcycles and the services provided therein.

RESURRECTION: Triumph Daytona

By Martin Hodgson on January 14, 2023 for www.pipeburn.com

Founded in 1885, the Triumph company is approaching its 140th birthday and it’s hard to think of a time when the British company has been doing so well. This, with their storied history, is a huge compliment, but well deserved given their incredible retro range, street bikes, groundbreaking electric sportbike program and supplying the engines for the entire Moto2 category. But such a long life is bound to have some tough times – and 1971 was rock bottom – with the company broke and even the government getting involved. But from the ashes of that very year and formerly in terrible shape, Kott Motorcycles have lit the fire for this ’71 Triumph Daytona to ascend from the flames and oh how beautiful she looks taking full flight.

To the average punter, all motorcycles are basically the same, two wheels and an engine in the middle, but start to take them apart and the differences become immense. So even for a builder of the calibre of Dustin Kott, taking on a classic British bike came with some trepidation. “As much as I love vintage Triumphs I’ve had hesitation taking one on for a number of reasons. Firstly I just didn’t know enough about them coming from a primarily Japanese motorcycle background. The Whitworth hardware system is a science in and of itself,” Dustin explains.

But there is also something about a classic or vintage bike that just draws you in, a chance to see how they used to do things, and the allure of the purely mechanical experience. “A comprehensive list of speciality tools was also acquired only shortly after having needed them on this project. Vintage motorcycles often put up a fight during the restoration and modification process and this machine was a heavyweight champ. I stared at the bike much longer than ever having lifted a tool to it. So much had to be addressed for the outcome I was trying to achieve.”

Now with the passion fuelled and the equipment to do the job, the first part of the build was to get the bike into a rideable state so Dustin could take it for a rip. With that work done, it was out onto the road and well, things got scary, “I promptly got a foot full of rear brake when “shifting” and downshifted several times without the clutch while “braking”. Having no real experience with older British bikes I simply had to reverse the linkage system in order to preserve my life and my boots.” And in typical Kott fashion, the work to switch is stunning, with perfect linkages, gorgeous copper pegs and protectors and an array of shift rods and hyme joints to ensure flawless operation.

The bodywork too is typical of Kott’s ability to produce perfect metal masterpieces, but the tank will have all but the most passionate Virago fans scratching their heads. I certainly didn’t pick it, “I employed a very rare Yamaha Virago fuel tank which has a cavernous tunnel” Dustin tell us. And he had a very good reason for using it, that big tunnel has allowed him to expertly hide a custom-made oil tank on the backbone to feed the dry sumped engine. This allows for the minimalist look Kott is known for, and all of that negative space allows the classic parallel twin to really shine in the spotlight.

To complete the bodywork for the bike, the hammer and sandbag were out and Dustin crafted one of his signature tailpieces, that sits atop a cut back rear subframe. Before the paint was laid down, there was one last trick to be performed, “Due to the lack of immediate access to the oil tank I decided to countersink an analogue oil pressure gauge for rider feedback as I’d also replaced the original oil pump during the rebuild.” Now the brilliant black could be flowed over the bike, with copper highlights on the headlight ring and mounts, and custom tank strap to really bringing it all to life.

The good looks, however, are not just confined to the usual areas of a motorcycle, as Dustin went to work bringing the drum brake front hub to life. Beautifully polished, some more copper work over the cooling vent and as part of the linkage system is stunning and helps to tie the look into the new foot controls. The suspension too wouldn’t be overlooked, and pays tribute to the bike’s British heritage with Hagon components used for the rear shocks, and the front forks get the vintage touch too. Another Brit business supplies the tyres in the form of Avon Roadriders, and steering is left to a set of clip-ons with only the bare necessities fitted up.

At the heart of it all sits the famed Triumph parallel twin in unit construction that has been restored back to its best both visually and mechanically. To get the old girl running in the first place meant new Amal carbs, and the copper finished velocity stacks have come up a treat. The exhaust is exactly what you’d desire, sleek and simple polished pipes that finish in reverse cone mufflers. Another major aspect of the build was to completely rewire the bike, with a new electronic ignition system part of the package.

The rest of the loom is hidden under the tail, which is all finished off with a brilliant leather seat. It’s another Kott Motorcycles masterpiece, and now when people google Triumph 1971, next to bankruptcy they’ll also find this delicious Daytona to give history its due balance.

Houston 750

This is the latest version of my 750 builds. Entitled “Houston 750”, this machine incorporates a newer and more aggressive approach toward modern performance while maintaining an appropriate vintage vibe and appearance. The motor on this machine was punched to 820cc which provided the opportunity for CR Kiehin race carbs and 4-1 exhaust system to gain every bit of performance advantage over stock components. The modern GSXR front end and COGNITO MOTO triple clamps implemented stout and responsive handling and braking while allowing for a  MOTO Gadget digital gauge to provide rider feedback data. In a departure from tradition, I fabricated a triangular aluminum oil tank to capture the design of the frame and to add stylistic congruence to the angular shapes that this motorcycle possesses, all the while reducing additional machine weight. The indigo blue paint scheme paired well with traditional black leather, chrome and polished aluminum components to create a beautiful and well received completed build.

Exec 2022

This particular bike was essentially a remake of the ever popular “Exec” 550 from several years back. I was hired to build this for the very customer whom we met at the Steve McQueen motorcycle show in 2015 where the “Exec” was awarded best custom motorcycle. It was a great opportunity to address all the aspects of a prior build with better tools, funding and experience. The replication of bare metal by way of paint lent its familiar golden hue to this bike. The nickel plating, distressed brown leather and CB 750 SS fuel tank brought back to life a timeless color combination and side profile. A rebuilt motor, performance exhaust and re-laced Borani 
aluminum wheels brought some genuine performance upgrades to the machine as well. I was honored to see that the design queues have stood the test of time and are still requested today.

GULF 550

his particular build is representative of my favorite rendition of the CB 550 series. Ever since the incorporation of the 750 super sport tank, I believe this version of the CB 550 has become my most popular. This build was no exception to that rule especially with the timeless color combination of the “Gulf” inspired scheme. I have mimicked the stance of this bike many times by request. The proportions in regards to the tank height and seat length, the framing of the motor with a performance 4-1 exhaust and headlight placement make this machine a well balanced and aggressive motorcycle.

Valentino - take 2

I’ve had the privilege of seeing the silhouette of this particular motorcycle used on forums, t-shirts, YouTube and elsewhere. This bike truly was and remains an iconic build. Several redesigns paint a colorful picture on the history of this machine. Originally dubbed the “Valentino” it was awarded “People’s Choice” at the infamous VVMC motorcycle show in 2013! It was a beautiful machine in its original format. It was hard to imagine that it could improve beyond its original look but its makeover truly led to an unforgettable build. A redesigned subframe unit, tail piece and paint scheme led to this bike being the most successful raffle bike that Kott had the privilege to host! A special thanks to Jacob Prusa and Alex Martino, both instrumental in the development of Kott Motorcycles, is only befitting as a tribute to its success.

Once Over 305

I’ve never been a purist with vintage machines. I do however have enough sense to know when a motorcycle has stood the test of time and has earned the right to a traditional restoration. This particular 1967 305cc scrambler was just such a bike. Shipped to the shop from Utah, the client asked for a cafe makeover on his Fathers all original CL77. After having a look at the bike in its original condition, I urged the client to reconsider the approach for the build and to celebrate the survival of a great vintage motorcycle. With the exception of the exhaust system and a few other modifications, the machine was disassembled down to the frame and subsequently reassembled in its stock factory form. All the hardware was sent out for blue zinc plating and chrome. A new paint scheme and color were decided on along with custom upholstery. From front to back and bottom to top the machine was given a complete “once over”, addressing every square inch with the intent of removing the tarnish of fifty years. The process of restoration is integral in all of the vintage builds at the shop but is different than the customization process, and in some ways more difficult. This is an example of another service provided at the shop and it encompasses the versatility and scope of what we’re able to accomplish for our clients.

The Jersey 550

This certainly isn’t anything I haven’t said before, but given the opportunity, I’ve always strived for a simple, “less is more” philosophy when it comes to bike design. As a default setting, I always consider what the factories would have done in the days of yesteryear if the only consideration were the bare essentials. With the aforementioned concept in mind, I strive to commemorate the factory choices that were made at that time, in order to pay homage to the privilege I have to modify these beautifully made machines. This bike, “The Jersey”, is no exception to that rule in that the stock blue paint scheme really allowed for this machine to harken back to its factory roots. The electric metallic blue brought forth the congruous line from the headlight to the SuperSport 550 tank and handcrafted steel seat. Black leather with an inlay of perforated black fabric gave the seat upholstery a more modern appeal, this in turn, allowed for the use of a GSXR front clip to be more readily accepted on a vintage machine, especially with its COGNITO MOTO components. The under belly of the machine was given an aesthetic heaviness with its black Buchannans Sun Rims, Bridgestone Spitfire tires and semi gloss black motor. Rebuilt carburetors, stainless exhaust and polished aluminum components provided highlights against the motorcycles stout silhouette.

Santa Monica 550

As I continually refine the design of my flagship CB 550 builds I’m always trying to change subtle details in order to keep my bikes recognizable from the others. I do this, all the while, trying to maintain a congruence with each machine that immediately identifies them as a build that unmistakably came from Kott Motorcycles. The “Santa Monica” 550 is one of those builds that celebrates a lot of my proprietary components while treading away from the beaten path in regards to others. The beautiful blue paint, copper finishes and medium brown leather seat reminded me of long summer days and warm coastal evenings on the SoCal coastline. The 550 F SuperSport fuel tank commands an angularity that in stark contrast to the smooth seat lines and twin upswept exhaust oddly complement each other. Polished shouldered aluminum wheels, as always, looked incredible with Bridgestone Spitfire tires contrasted with stainless steel spokes and highly polished aluminum hubs. Brand new wiring, battery, electronics and detailed carburetors brought performance and style together to form another memorable Kott build.

Aluminum Airhead BMW

It really is hard to know where to start as far as explaining the time, energy and effort that went into this BMW Airhead model. I had to start with an incomplete bike in pieces which is never easy. Inevitably parts and hardware are missing which creates for ingenuity and complications. I knew I’d been inspired by the NSU aluminum race bikes of the past and wanted that raw aluminum handmade look that was common on early race inspired machines. This bike was certainly the most intricate of my builds as far as metal working was concerned. Between the custom aluminum subframe, fuel tank, full fairing and seat cowl, it put my fabrication abilities to the test. Another fabrication challenge was running the exhaust literally upside down and out from underneath the subframe and seat. A nearly endless amount of pie cuts and welding were needed to intricately route the header pipes to the downsized megaphone mufflers. Handmade rear set controls were designed and nickel plated along with nickel plated components of the CB 750 Honda front end that was used to pay homage to vintage appeal and dual front brakes. As always, a downsized wiring harness was made and brand new electronic components brought this bike into the modern era for improved performance. The use of round slide Mikuni carbs made start up and smooth acceleration effortless along with relaced wheels and Bridgestone Spitfire tires. This machine was showcased at OG MOTO show in Los Angeles, Handbuilt in Austin Texas and the beloved Golden Bolt show at House of Machines in downtown L.A.

Burgundy Gold KZ

This bike really opened up the possibilities with an unsung hero of a machine that is the KZ 750 from Kawasaki. Aptly named the Burgundy Gold KZ, this machine performs even better than it looks. Brought to the shop in reasonable stock condition the customer just needed to make the bike more exciting to ride and to unleash a power that otherwise lay dormant in these motorcycles. The stock color and tank remained as they were beautiful in their own right. Significant frame modifications were made to not only create a flatter tank and seat surface, but to create room for the CDI ignition and charging circuit components to fit neatly under the custom made seat pan. Venting holes were added to the frame rails to dissipate heat and create an air flow to cool the electrical components along with stylistic gussets to frame out the vacancy created by the removal of the stock side covers. Spoke wheels, in my opinion are a must when designing a vintage inspired cafe racer style machine. In order to establish this stylistic queue, gold anodized Sun Rims we’re ordered from Buchanans spoke and wheel while the stock swingarm was replaced with a CB 750 supersport unit and rear spoked hub. With slight adjustments to the frame and some custom spacers everything fit together really well. The front suspension unit is from a 2008 GSXR again represented with COGNITO MOTO triple trees and custom dual rotor hub. The motor was kept stock but brought to life with a stainless 4-1 exhaust and big Keihin CR carbs along with a 530 sprocket conversion kit to keep the power immediate at any speed. Gold anodized components and burnt orange leather finishes led to a best cafe win at Willow Springs and runner up for best cafe at JP cycles event during IMS in Los Angeles 2021.

Seattle Blue

If ever Kott Motorcycles had a standard base model machine the infamous CB 550 would certainly be it. Through the years there is no doubt in my mind that I have touched, worked on, customized or fully modified well over one hundred of these machines alone. For all intents and purposes I believe the CB 550 is one of the best all around motorcycles Honda ever produced. The power is immediate and more than sufficient and the machine responds well to any and all modifications. The “Seattle blue”, as this bike is referred to, is an amazing testament to the versatility and beauty of one of the many 550 models to have come through the shop.

This machine was commissioned from the Seattle area with several requests from the client. The requests included the openness of the middle frame area while still allowing for the battery and electronics to be discretionarily stowed away. This was to be accomplished in order that two separate seats could be facilitated for an occasional “two up”riding scenario. An incognito steel box was fabricated and powder coated to match the frame, attached and suspended from the upper frame rails allowing easy and immediate access to the electronics and battery. The electronics are guarded from road grit and water by way of a shortened fender attached to the swing arm as a mud guard, along with a minimized matching front fender. The motor was attended to by way of a top end rebuild which was polished, painted and equipped with a stainless 4-1 exhaust system. Proprietary rear sets and clip on handle bars provided the machine with an excellent seating position. Aluminum wheels were re-laced with stainless spokes and treated to new rubber further reducing the overall weight of the motorcycle. The blue/gray paint scheme, carried from stem to stern was embellished with a camel hair brown leather that together created a classy and understated appeal.

Reversed Triumph

This Triumph build was a special one for the shop. Stemming from the 2015 Ryan Reynolds project, this particular Speedmaster motorcycle was given to me by the special projects team at Triumph corporate in Atlanta Georgia. An abandoned concept machine for them led to an essentially blank canvas for creative interpretation on the reverse head motor configuration. The only item that was retained from the Speedmaster was the motor itself. I quickly sought out a Thruxton frame from a similar vintage as the engine and began the customization process of fitting a re-valved Yamaha R-6 monoshock in place. I incorporated a Honda F4i front clip with custom COGNITO MOTO triple trees and front hub to maintain an old school aesthetic while facilitating dual rotors and modern brake calipers. The most time consuming aspect of the build and also one of the most important ones is that I needed a truly bespoke machine with inventive and aggressive features. This led to the painstaking fabrication of the aluminum fuel tank, front fairing and seat cowl. In addition, a heavily modified subframe allowed for the handmade chassis components to fit seamlessly atop the stout motor that features a completely handmade exhaust system as well. Handmade intake manifolds allowed for the use of Mikuni carburetors to narrowly dodge the removable wishbone frame rails which succinctly tuck the custom oil cooler neatly in front of the reversed head engine. A series of custom hoses and AN fittings plumbed into the oiling system along with a pressure gauge assured proper lubrication despite the reversal of the head and cylinder jug. Thanks to the genius of Jeremy Cupp at L.C. Fabrications supplying a stripped down wiring schematic, a handmade wiring harness brought life, light and spark to the machine. Custom rear set foot controls with a gold anodized finish along with low slung clip on handlebars bred life into a traditional cafe racer seating arrangement. Gloss black paint, gold pinstripe, polished aluminum and subtle hints of red gave this machine a sophisticated appeal. Featured in September 2022’s Easyrider magazine proved that this build bridged the gap between different genres of motorcycles.

Black and Amber 750

This machine is a representation of my earliest desires to subtly but dramatically shift the stance, aesthetic and desirability of a fairly stock looking CB 750. I've owned quite a few motorcycles and they've mostly been Honda 750's. In the years of developing the craft of restoring and modifying vintage motorcycles, I found myself starting out by making nominal adjustments in order to achieve undeniable results. This bike really is an opus in regards to that philosophy. Despite its utilitarianism and simplicity there really is a lot of work in addressing a machine from front to back and bottom to top in order to establish a smooth and effortless flow that I believe this bike possesses. All this while maintaining a period look that perhaps, given the opportunity, Honda would have liked to build barring manufacturing restrictions and red tape. As with the majority of my builds the engine was disassembled and rebuilt. The carburetors were also freshened up inside and out. The four into one exhaust system was permanently fitted with a shortened and baffled muffler that was welded and massaged into place to create a truncated and aggressive look and sound. The wheels were replaced with stainless spokes into powder coated black stock wheels. The stock K series tank was employed along with a handmade signature seat to again maintain a reasonable and civilized stock appearance. A handmade and proprietary aluminum oil tank delicately fills the void in the center of the frame while custom shortened headlight brackets cinch the amber lens and bezel tightly to stock front end. A dual rotor braking system appropriately brings some much needed stopping power and aesthetic weight to the stiletto fork tubes and shortened stock front fender. Proprietary rearsets, black leather upholstery, gloss black paint scheme and highly polished aluminum finishes wrap this bike neatly into a subtly modified yet beautiful rendition of a machine that when released in the late sixties literally changed the motorcycle world permanently.

'18 CB 550

This bike was featured on Pipeburn.com Click Here to have a look!

Through the years of building at Kott Motorcycles, there are certain design queues that repeat themselves. Even though a policy of non repetition of past builds is in place, certain "models" have emerged as a result of time tested proportional ideas. This particular 1975 Honda CB 550, which I'm simply referring to as the '18, resembles what has become my favorite stance for any of the CB models which Kott Motorcycles is known for.

The most prominent feature is the CB 750 SuperSport fuel tank. The reason for this choice of fuel tank is the overwhelming aesthetic fullness and presence it promotes for an otherwise unassuming and fairly docile (rider friendly) motorcycle. The nearly hyperbolic angularity of the tank against the upright motor and balanced wheel base, creates the opportunity for an equally aggressive, hand made, steel seat which optimizes overall machine proportions.

In an attempt to almost compartmentalize and frame the motor, a four into one header and custom slash cut muffler were used to create a nuanced aesthetic of  front heaviness to the bike. This front heaviness allowed for the rear half of the bike to remain clean and free of encumbrance while highlighting its own features. A number of rare, surviving, hand made parts from the 70's brought a special intrigue to the unauthored, rear disc brake assembly. These parts were refined along with proprietary hand made rear sets in order to pay homage to the original and thoughtful designs which are too many to mention.  Additional intentionality toward proportion was used to bury the headlight as close to the triple clamp as possible while finalizing the reach of the seat to just above the end of the rear axle line.

The customer which requested this bike brought in a simple picture of an older BMW, painted with an obvious custom shade of green. This photo was used as the cornerstone to create a simple, understated and timeless color scheme including an olive brown leather upholstery and reserved chrome plating.

The most difficult part of the build was certainly trying to facilitate and restore the hand made parts that made up the unique components of the custom rear disc brake assembly. Immersing yourself into the mind behind proprietary design, when not one of your own, can be challenging and rewarding especially when you believe you've done justice by leaving it as good or better than you found it. The most rewarding aspect of the build is the implementation of another thoughtful and truly unique addition to the portfolio of Kott builds, which I hope will stand the test of time.

2015 Triumph Thruxton RR

This bike was featured on BikeEXIF.com (Click here to view)

From his home base in California, Dustin Kott’s earned a reputation for building café racers with exceptional proportions. So when Ryan Reynolds was looking to add another bike to his already enviable collection, Dustin got the call.

The star of the upcoming Deadpool movie is an avid motorcyclist, with a taste for classically-styled machines. (His collection includes numbers from Deus and Raccia Motorcycles). Now he was looking to transform a 2014-model, fuel-injected Triumph Thruxton.


It’s not a make or model we’re used to seeing from Kott Motorcycles, but that didn’t deter Dustin. “The end goal was to transform the linear and aesthetic proportions of the machine to accommodate Ryan’s special requests,” he says, “and to reveal exactly what lay dormant within the modern Thruxton’s unrealized potential.”

Dustin’s first step was to ride the Thruxton to get a feel for the stock machine. “After the first ride the idea was not so much to fix the machine,” he explains, “but rather enhance the ride to allow the rider to feel more engaged, more required, and maybe slightly less docile.”


The biggest issue, in Dustin’s mind, was the lack of of a cohesive line from the Thruxton’s steering stem to its tail—particularly the frame’s drop from the tank to the seat. So he set about modifying the frame to perfect its linear flow—adding some neat perforated steel panels in the process.

As a side effect, Dustin now had space to stash away the Thruxton’s wiring harness, ECU, fuse box, fuel injection module and downsized lithium battery. Which then highlighted the next challenge: the Thruxton’s in-tank fuel pump.


Dustin wanted to fit a vintage Japanese tank to the Triumph, and settled on a late model Yamaha XS1100 unit. “Some may feel that fitting a Japanese tank to a British motorcycle is the final insult. But our thinking was that of dimensional and aesthetic liberty.

“It allowed for a taller tank-height-to-triple-clamp ratio, which always gives the impression of desirable fullness.”


Luckily the XS tank had enough internal space to retrofit the Triumph’s fuel pump inside. Plus, the vacant space between the frame’s backbone and the tank’s tunnel turned out to be a great place to stick the ignition switch.

To finish off the bodywork, Dustin fabricated one of his signature, round bar constructed tail units. Any electrical components that hadn’t already found a home were relocated to under the cowl, and a discreet LED taillight installed.


The focus then shifted to the bike’s handling. Keeping things British, Dustin fitted a pair of high-performance Hagon shocks and Avon tires. He then designed new rearset plates around the Thruxton’s frame down tubes, improving the riding position in the process. Up front, clip-ons were an obvious choice, paired with the original controls.

To wring the maximum performance out of the Triumph twin, the EFI was remapped and the stock exhaust system swapped for a stainless steel Arrow two-into-one system. “It sounds absolutely brutal at speed,” says Dustin. The airbox also gave way to velocity stacks.


Dustin’s handiwork is evident throughout the build—from the subtle inner rear fender to the custom-made exhaust and engine mounts.

When it came to finishing options, Dustin wanted to stick with a factory Thruxton vibe, “while redefining the overall stance and ride-ability.” To match the brushed metal casings, the majority of new components were given a brushed nickel or aluminum appearance.


There’s brandy-wine paint on the tank and tail, enhanced with pewter gold pinstriping. And reddish brown leather covering over the seat foam. All beautifully done.

One little detail is missing, though: the speedo. Instead, painted in a neat script onto the headlight bucket, are the immortal words ‘Live Fast’. It’s a typically neat and sympathetic touch from Kott, and sums up the spirit of traditional café racers.

Looks like Mr Reynolds has a knack for choosing builders as well as scripts.

‘75 Honda CB550

This bike was featured on Pipeburn.com (Click here to view) - Written by Martin Hodgson.

The phrase “unfinished project, 95% complete” is one you often see when trawling the internet to find an old car or bike to buy. The machine in question often looks like it’s ready to roll, comes at a bargain price and ‘how hard can that last five percent really be to finish?’ you say to yourself. Ah, the horror stories! Five percent often turns out to be closer to fifty and then there is the real zinger; those last few parts you need, they’re not available any more or “only needs a new battery to start” proves to be a full engine rebuild, wiring nightmare or both. Even complete show bikes that appear in magazines are passed off this way – but that’s where Kott Motorcycles is different. Dustin spends just as much time restoring his builds to perfection as he does customising them and this slick as black ice ‘75 CB550 is no different.

The man behind Kott Motorcycles explains, “The most difficult aspect of building a vintage motorcycle is the restorative process. Years of neglect and mechanical fatigue can create problematic troubleshooting scenarios, unusable parts due to damage or wear and extensive costs concerning replacements. The bikes that are built in my shop are certainly equal parts restoration and customization but I think the restorative process is often overlooked when considering the finished build.”

The ’70s range of CB Honda’s is a truly mixed bag; the styling was often similar to give cheap, small capacity bikes, the big dollar look. But capacity alone didn’t tell the whole story and while the CB550 is certainly the middle child to the big daddy 750 model it has plenty going in its favour. “Still equipped with enough motor to get the rider both in and out of trouble, the enjoyable ride quality that the 550 promotes lends itself very well to a Downtown lane splitting motorcycle. With a few subtle changes I believe we were able to alleviate the anaemic proportions of the stock machine while introducing timeless design queues from other legendary motorcycles.”

Which is exactly what a CB550 deserves, a classic super sport machine given a Kott premium finish. The standard frame has been cut back, not only reducing the unsightly rear overhang but giving the machine more sporty proportions. Ground, sanded and smoothed the frame finished out in black defies the cheap, $1000 purchase price it commanded in its day. But as good as the frame and swingarm restoration is it merely provides a base for the incredible metal work that Kott has become known for.

The tank has been swapped out for a CB750SS unit of the same vintage and the transformation it gives its little brother is remarkable. Functional and friendly Japanese lines morph into European exotica. Which is in no small part due to the many hours of hands on work that Kott has spent on the item. The knee dents are uniform and perfect in their lines and proportions. While the tanks metal is straighter than the day it left the factory and sits perfectly over the frame.

To complement the change where a once gaudy two-up seat once sat is now another Kott metal work masterpiece. The hand formed steel tail section and seat pan are minimal and yet flawless in their execution. There is no endless layers of bondo here, just old-fashioned craftsmanship that’s about doing things right. Topped with a seat stitched from oak brown distressed leather it creates a tasteful antiquated feel. But on this build it is pretty hard to avoid that thick, glossy and brilliant black paint.

There is a depth to the finish that instantly takes you back to times when manufacturers weren’t trying to cut corners on cost. Now paint is sprayed on sparingly and you can almost wipe it off, but deep British black gives the CB550 a level of class it has no right to have. “To further the subtlety of the design inspiration, a black Kott decal was captured beneath the thick clear coat of the gloss black paint to create a unique redundant effect.”

But nothing sets off black in a classic fashion like chrome done just right. But rather than just splash it around on fenders and tacky trinkets, Kott found a better way. “The most challenging aspect of the build was the front end modification. Custom machined spring retainers were designed in order to expose the front suspension springs. The classic look was inspired by the infamous Norton Manx race machines.”

A set of CB350 twin springs were chromed and an ABS spacer machined to prevent contact between the spring and the triple clamp. “The aluminium cup was designed to promote a seamless flow from the fork slider to the cup itself.” The end result is incredible; a fully functional and reliable Honda telescopic fork setup with the look that comes from only the most exclusive vintage motorcycles. With the upper clamp polished and the lower clamp finished in black, along with a polished brake caliper, the contrast in the two distinct finishes is perfectly weighted.

Out back a set of quality Hagon shocks gives a matching look, black in colour with chrome progressive springs. “Excel shouldered aluminium wheels were re-laced with stainless spokes to bring a brightness and refinement to the bottom half of the creation.” These are matched to heavily polished hubs and components for the rear brake. While the front end features a twin disc setup that has been crossed drilled in a wave pattern. Wrapping things up are a set of vintage look tyres that give the period appearance without compromising performance.

That get up and go comes courtesy of the brilliantly restored 544cc, two valve Honda four engine that would spin up like a maniac for its day. Like a true super sport it revs and does it quickly, not providing the full grunt of its big brother, but more than enough to put a smile on your face. Externally the engine is a mix of incredibly polished parts and side covers and highly detailed alloy. The bank of four Keihin carbs now breathes effortlessly through a set of pod filters. But any time you look at that engine it’s impossible not to be blown away by the stunning four into one exhaust.

Having put so much effort into building such a high level machine, Kott as he does on all his builds, uses only the bare essential accessories. But just like the rest of his work it’s incredible; the pegs that are a mix of custom parts and re-purposed original items are as good as it gets in the industry. While the new clip-ons wear only what you need for a day of canyon carving, classic grips, mint levers and an era correct master cylinder.

“My favourite part of the build was the fact that this was the second Kott custom motorcycle ordered from the same client. A unique motorcycle entrusted to a capable, caring and discerning customer.” Which is proof positive that things aren’t done to 95% at Kott Motorcycles; whether it’s the restoration, running or customisation it’s all done to the highest of standards. It’s why Dustin Kott has become such a heavily respected builder in the game and with results like this, who can argue.

‘75 Honda CB400F

This bike was featured on Pipeburn.com (Click here to view) - Written by Martin Hodgson.

For all of the custom motorcycle shops that litter the globe there are but a few whose brand recognition truly is industry wide. While some rely on their logo for that acknowledgement others create machines so distinct you instantly know who crafted them. But for Dustin Kott of California’s Kott Motorcycles there is a rare subtlety and artistic vision that is hard to readily define and yet instantly recognisable. It is the work of a man who plies many a trade and expresses his creative side in rolling metal masterpieces. Often from Honda’s CB range they are infused with vintage British styling and customised with pure class. His latest work is based on the short-lived Honda CB400F from the ’70s and it delivers a level of sophistication you’d never expect from the old commuter classic.

For Kott that love of motorcycles goes back as far as he can remember. Holding onto memories of sitting in front of his dad on a bike as early as two years old. It was from this time on he decided he never wanted to do anything else, motorcycles would be his game. Fast forward to 2016 and his long-held ambition has been fulfilled, with an incredible portfolio of builds. “The main objective of Kott Motorcycles is to simplify and bring functionality back into antiquated machines. It is of utmost importance to maintain a commitment to work that translates into one-of-a-kind motorcycles that perform as well as they appear.”

That commitment and the brand recognition built through his machines extends all the way to Hollywood where Deadpool star Ryan Reynolds fell in love with Kott’s work while browsing the internet. “There are a lot of builders these days, but there aren’t a lot of builders with that special thing,” enthuses the movie star about Kott’s work. But there was nothing special about the CB400F when it rolled into Kott’s small workshop in the LA area. With the Reynolds now build behind him the little Honda was to prove another challenge. “This machine came to the shop in a state of utter disrepair and neglect. Every part of this machine needed attention.”

But that has never worried Dustin; one of his great joys is not just customising bikes but taking old wrecks and breathing new life into them. “This particular motorcycle was given to the shop by the long-time single owner, to not only restore the bike but to reimagine what it could become.” Despite the obvious sentimental attachment, consultation was left to a minimum so Kott’s ideas could flow. But first the bike was taken back to a bare frame so it could be built up again like new. The frame received a number of modifications to accept the changes that were to come. One of those was a switch from the stock tank to the more desirable CJ360 unit.

But Kott didn’t just leave it as it came, his considerable metal work skills have again been put on display. The old tank is now arrow straight, has been reshaped to accept perfect knee dents and now fits the frame like a glove. “Our goal was to enhance what was already there with newer and more aggressive lines.” One thing that drew Kott to the CJ360 tank was it’s almost miniature 750SS lines that help to achieve some of those goals. Further to the aggressive and clean look is the clean-cut tail and shorter rear end. The seat is a signature Kott hand-built tail piece fabricated from round bar and sheet steel to match the tank lines brilliantly.

The paint work is all class with a two-tone scheme in black cherry and silver. There is the ever-present Kott logo, a sure sign of high quality and a simple machined filler cap. The colour scheme is off set with the use of jet black leather on the seat. Not only is it beautifully stitched but generous padding butting up against the tank provides for a far more comfortable ride than most. The headlight bucket receives a lick of the same cherry black paint and with the chrome bezel completes the uniform look, front to back. “The process of appropriating new lines and balance are critical to shaping a unique machine.”

With a slick bike taking shape, attention could turn to the engine that needed more than a little tender loving care. The square bore 408cc engine will happily rev to 10,000rpm and get there quickly. But for this particular example to do that Dustin had to treat the 2 valve head to a full top end rebuild. Externally the engine is now so clean you could eat off the thing. While a host of chrome parts, including the side covers give the cheap commuter a big dollar feel. The bank of four 20mm Mikuni carbs have been rebuilt, cleaned up and wear a little chrome of their own. The tops, the fuel bowls and the four individual filters all sport the shiny finish. But it’s the famous 4 into 1 exhaust of the 400F that truly takes the mechanical centre stage.

Not only is it one of the most beautiful systems to ever roll off a factory floor, Kott’s taken it to a new level. Coated in a body matching colour it flows rearward to a smooth chrome muffler that almost seems to float. That’s thanks to some clever hidden mounts that secure the system but are almost impossible to see. Equally as important to the classic simplicity of the mechanical package is the effort Kott has gone to hide the wiring. “The most difficult phase of this build was in the new placement of the electronics and coils.” Now hidden under the seat and with much of the unnecessary accessories shown the door, the late ’70s bike takes on a timeless 1930s simplicity.

But Kott also has an ability to re-imagine many of the existing parts to take on a whole new appearance and function. The foot controls are re-positioned on custom mounts with the cut down stock brake pedal a beautiful touch. Well machined components, exquisite linkages and brass bushing all combine to make for a brilliant singular part. The clip-ons bring the same level of style and sophistication, cheap Chinese copies these are not. They’re paired up with some classic black grips, minimalist buttons, a push-pull throttle and period correct master cylinder. But just the simple process of cleaning up the top triple clamp and polishing its finish transforms the once cluttered front end.

That top clamp swings the factory front telescopic forks that have been rebuilt, polished and dropped through the trees. To ensure the bike sits flat the rear shocks have been swapped out for some classic British Hagon items. Their chrome finish is a perfect match for the heavily polished factory wheel hubs. While even the front brake caliper is now a mirror like finish and clamps a single drilled disc. The wheels have been relaced with new spokes onto brand new polished rims and the Kenda rubber strikes the perfect balance between form and function. There is no front fender but the neatly rolled numberplate support hanging from the rear axle tells you she’s ready for the road.

“Without really conferring with the customer the ideas that reached fruition were praised and well received. Missing the mark or coming up with a design that was not a success is humbling to say the least.” However there is no reason for Kott to feel anything but pride as he once again turns out a remarkable classic custom. The larger bikes in the CB range might be easier to customise for a vintage look. But that Dustin Kott can take the built to a budget factory 400F and leave it looking this good is a testament to the skill of a man who lives to restore bikes with the eye and touch of master artist.